
Why Lean and Six Sigma Integrate?
We knew we wanted to have Six Sigma Tools, that was clear.
But we also decided that what really makes change in a businesses and cleaning are the Lean tools.
Putting in a pull system, reducing batch sizes, significantly changing setup times, all of a sudden everything starts to flow.
Those are the types of things we saw over time that really made a difference in cleaing services.
Six Sigma with Lean Is the Integration of Two Powerful Business Improvement Approaches
Six Sigma (Precision + Accuracy +VOC ) | Lean (Speed + Low Cost +Flexibility ) |
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Integrating Lean and Six Sigma Initiatives
Lean and Six Sigma can co-exist independently, but the benefits of integration are tremendous.
- Single channel for employing limited resources
- One improvement strategy for the organization
- Highly productive and profitable synergy …while the pitfalls of not integrating them are formidable.
- Divided focus of the organization
- Separate and unequal messages for improvement
- Destructive competition for resources and projects
- Six Sigma is the “Unifying Framework”
- Six Sigma provides the improvement infrastructure
CEO Engagement
Deployment Champions
Green Belts, Black Belts, Master Black Belts
- Over-riding methodology: DMAIC, DMEDI, DMADV
- Lean provides additional tools and approaches to “turbo-charge” improvement efforts
Tools: Set-up reduction, 5S, Kanban, Waste Reduction
Approaches: Kaizen, Mistake